The layout and installation characteristics of the belt conveyor determine that the belt conveyor needs to be designed separately in each project, and the belt conveyor design runs through all stages of the project conveyor supply.
Conceptual design stage: mainly analyzes the feasibility of applying material conveyors to newly constructed facilities for material transportation, and technical and economic analysis. The tasks at this stage are mainly performed by design institutes or commissioned engineering consulting companies.
Design input-on-site environmental conditions, performance of conveying materials, and verification of annual output or conveyance. Design output-feasibility analysis report, belt conveyor layout type and lifting height, basic parameters of the conveyor (traffic capacity, belt speed, bandwidth), blanking point and transfer point, power supply and driving mode.
As a belt conveyor manufacturer, sales personnel need to follow up at this stage, if necessary, the technical staff of the belt conveyor manufacturer will cooperate and provide certain suggestions.
Detailed design stage: It is mainly to carry out detailed design on the conveyors that have been set, so as to form a feasible, stable and reliable product.
The design input at this stage is mainly the tender, and the design output includes:
Power tension calculation book and equipment component selection calculation for each working condition; stress analysis and finite element analysis of key components and structures; non-steady-state simulation calculation of the whole machine; complete engineering drawings and main component drawings; complete machine quotation; bid .
Delivery stage: After the successful bidder is identified, the conveyor manufacturer will carry out the production, purchase and delivery of the conveyor equipment.
The design input mainly includes the engineering drawings and main component drawings in the detailed design stage, and the technical agreement and corresponding standard specifications signed with the customer. Design output includes:
Detailed drawings and processing drawings of each part of the conveyor; main parts manufacturing process (welding, painting, machining); quality control plan (incoming material control, process control, test plan and parts factory acceptance); each belt conveyor Data sheets for components; transportation and lifting solutions for each component of the belt conveyor; special tools and spare parts; product maintenance manuals and on-site installation engineering drawings and instruction manuals; completion data.
Installation and commissioning: After each part of the conveyor reaches the project site, it needs to be installed and commissioned. Generally, the conveyor manufacturers provide technical guidance for equipment installation, and the specific installation is implemented by the construction party. At this stage, the conveyor designer needs to supervise the construction party to ensure that the installation of each component of the conveyor meets the requirements, and to deal with problems encountered in the installation process in a timely manner. Mainly based on the various parts of the conveyor that arrived at the site, the construction party was guided to assemble a complete material conveying system according to the installation engineering drawings, and the equipment was debugged, so that each conveyor equipment could be reliably and stably started and operated under various common working conditions. Stop, continuous and stable operation under different loading conditions.
Warranty and after-sales: After the conveyor is put into operation, the equipment system is officially transferred to the owner. The conveyor design engineer needs to understand the equipment operation status in a timely manner and provide on-site technical services when necessary, and conduct customer site visits during the end of the warranty period to understand Equipment performance. Based on customer feedback and problems in the entire design and supply process, a project summary document is formed and a file is formed. The corresponding experience will attract attention in the next project design.